Dust removal solutions in Woodworking

As a traditional manufacturing industry, the woodworking industry has always caused dust problems that cannot be ignored. While the process involved in woodworking can release particles in the air, which can harm workers, machines and product sustainability.

1, Sawing machine

Sawing machine Dust source

The saw blade performs cutting at a high cutting speeds to cut through wood. During this process, a large amount of dust is generated,  and large particle dust will ultimately accumulate the machine table and the surrounding. Fine dust particles will float in the surrounding air during the sawing process which will produce adverse respiratory health effects. When dust is accumulated to a certain amount, the risk to catch fire will increase; and when the dust concentration in the air is larger, it would be easy to cause an explosion, which will threaten the safety of employees.

Solution

Generally, the sawing machine is provided with a hood in the direction of the saw blade rotation. A dust suction port is provided on the hood. Depending upon the size of the saw blade and the diameter of the dust suction port, our VJFX series automatic discharge industrial dust collector or it’s explosion proof version, and VJFG series moderate-high pressure dust collector or it’s explosion-proof version VJFGB series can be selected.

In addition, the electrostatic properties of the dust must also be considered. The filter material with anti-static coating needs to be selected for filtering. For example, if multiple machines use the central dust removal system, it is necessary to open more maintenance windows on the pipeline during the pipeline design, and add equipment such as spark detectors. Monitor the dust in the pipeline at all times to ensure the safe and efficient dust removal in the workshop.

For more details, please contact us directly.

2, CNC router machine

CNC Router Dust resource

The wood is processed by milling and planning operations. During these processes, large amount of debris and dust is generated,  and large particle dust will ultimately accumulate the machine table and the surrounding. Fine dust particles will float in the surrounding air during the sawing process which will produce adverse respiratory health effects. When dust is accumulated to a certain amount, the risk to catch fire will increase; and when the dust concentration in the air is larger, it would be easy to cause an explosion, which will threaten the safety of employees.

Solution

As per the vacuum port reservation on the machine, our VJFX series automatic discharge industrial dust collector or it’s explosion proof version can be uesd.  In addition, the electrostatic properties of the dust must also be considered. The filter material with anti-static coating needs to be selected for filtering. For example, if multiple machines use the central dust removal system, it is necessary to open more maintenance windows on the pipeline during the pipeline design, and add equipment such as spark detectors. Monitor the dust in the pipeline at all times to ensure the safe and efficient dust removal in the workshop.

For more details, please contact us directly.

3, Drilling machine

Drilling Machine Dust Source

During the high speed wood drilling process, a large amount of dust and debris are generated, and large particle dust will ultimately accumulate the machine table and the surrounding. Fine dust particles will float in the surrounding air during the sawing process which will produce adverse respiratory health effects. When dust is accumulated to a certain amount, the risk to catch fire will increase; and when the dust concentration in the air is larger, it would be easy to cause an explosion, which will threaten the safety of employees.

Solution

A row of brushes are generally reserved on the four sides of the drill bit. The brushes are fixed around the suction hood. When the drill bit moves along the path set by the system, the brush and the suction hood moves with it. A dust collector is connected above the suction hood. The suspended dust and the dust remaining on the surface of the wooden board are collected and processed. Our VJFX series automatic discharge industrial dust collector  can be an efficient solution depending upon the vacuum port reserved on the machine. In addition, the electrostatic properties of the dust must also be considered. The filter material with anti-static coating needs to be selected for filtering. For example, if multiple machines use the central dust removal system, it is necessary to open more maintenance windows on the pipeline during the pipeline design, and add equipment such as spark detectors. Monitor the dust in the pipeline at all times to ensure the safe and efficient dust removal in the workshop.

For more details, please contact us directly.

4, Edge banding machine

Edge banding machine Dust Source

Edge banding machine is a highly automated woodworking processing machine which  includes conveying, gluing and welting, cutting, front and back head trimming, up and down trimming, up and down scraping, polishing, etc. During the whole edge banding process, waste material is generated continuously during various operation.

Solution

There are usually a number of vacuum openings reserved above this type of machine. Our VJF series industrial dust collector can be selected according to the diameter and number of vacuum openings reserved on the machine.

For more details, please contact us directly.

5, Sanding machine

Wood Sander Dust Source

During sanding process, the wooden surface is rubbed with a sandpaper to oven out the surface and to remove the impurities. During this process, fine dust in large amount is often generated which stay suspended in the air and can cause adverse respiratory issues to the employees.

Solution

Generally, a dust suction port is often introduced on the top of the sanding machine. Our VJFB series explosion-proof industrial dust collector can be selected according to the diameter and number of the dust suction ports reserved on the machine. If multiple machines are connected to the central dust collection system, it is necessary to open more maintenance windows on the pipeline during the design phase. Adding spark detector to monitor the dust in the pipeline all the time will ensure the safety and efficiency of dust removal system in the workshop.

For more details, please Contact us directly.

6, Wood chip cleaning

Solution:

In wood working industry, the workshop floor is exposed to the wood dust and should be extracted to avoid any potential danger. A high negative pressure industrial vacuum cleaner can effectively solve this problem. Villo vacuum cleaners are equipped with different cleaning configurations such as manual cleaning, manual vibration, pulse back blowing, etc. Our industrial vacuum cleaners, such as V3VAVZ series, can be selected for site cleaning with tools, like flat nozzles and suction nozzles.

For more details, please Contact us directly.

7, Piping design

Pipeline design pictures applied to different working conditions.

–For Sawing machine

–For CNC router

–For Drilling machine

–For Edge Banding machine

–For Sanding

–For Wood chip cleaning

For more details, please contact us directly.

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