Dust removal solutions in Pharmaceutical Industry

In the pharmaceutical industry, a large amount of dust will be generated whether it is the production or packaging process, or the cleaning of the production environment. Villo’s professional powder dust collector & powder collector is the first choice for Pharmaceutical Industry.

1, Crusher

Crushing Dust Treatment

In the pharmaceutical processing and chemical industry, the finished products or semi-finished products are often crushed, and the crushed material is recycled or treated. As the crusher is operated at a high speed with sharp cutters, large amount of airborne particles can spread in the work environment, and would ultimately effect the health of employees. The airborne dust can also hurt a facility’s aesthetics. Visitors, customers, new recruits and others might get the wrong impression if a facility’s air is noticeably dirty.

Solution: For this type of dust, it is necessary to follow up the actual crushing amount and the direction of dust flying to design a reasonable suction hood for better dust collection. Our VJFX series automatic discharge industrial dust collector can be used; if the dust needs to be recycled or the production workshop has requirements, customize the machine to 304 or 316 material.

For more details, please contact us directly.

2, Feeding & Mixing

Feeding and Mixing Dust Treatment

In the Pharmaceutical process, a large amount of flying dust will come out when the raw materials are put in and stirred. If not handled in time, the dust will gradually spread in the workshop, affecting the workers’ respiratory health. When the dust is flammable and explosive, it will also threaten to the safety of employees’ lives.

Solutions: For this kind of dust, the size and installation method of the suction hood need to be rationally designed, and the dust removal equipment must undergo rigorous calculation and selection. Our VJF and VJFB industrial dust collectors will be the best option according to the specific dust properties. VJFX series industrial dust collector would be suitable for the condition requiring auto loading function. If the dust needs to be recycled or special requirement for each machine in the factory, the machine can be customized to 304 or 316 material.

For more details, please contact us directly.

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3, Spray dryer

Spray Dryer Dust Treatment

The liquid preparation is sprayed into a mist by high pressure, and at the same time, a dry high-temperature gas is introduced to quickly dry the mist preparation into a powder and settle on the bottom of the machine. The inside of the dryer is a closed environment, and the amount of air that is passed in needs to be discharged in time to ensure that the pressure inside the dryer is balanced.

Solution: The exhaust gas contains fluttering preparationpowder and a small amount of water, which needs to be filtered through a dust collector before being discharged into the air. Our VJF and VJFB industrial dust collectors can be selected according to the specific dust properties. If the dust needs to be recycled or the production workshop has requirements, the machine can be customized to 304 or 316 material.

For more details, please contact us directly.

4, Packaging & Weighing

Packaging and Weighing Dust Treatment:

Weighing and packaging processes are another major source of dust generation during pharmaceutical processing. During these processes, significant number of airborne dust particles are generated which is not only hazardous to human health but can also accumulate on equipment and electronics, causing them to malfunction or fail. The size of the airborne particles varies mainly according to the amount of the material.

The dust produced during weighing and packaging is a kind of floating dust. For this kind of dust, it is necessary to combine the operating habits of employees, the size of material inlet and the size of dust volume as a reference for design and selection.

Solution: 

The size of this type of dust mainly changes according to the amount of the cutting material. For this type of dust, it is necessary to combine the operating habits of employees, the size of the material port and the amount of dust as a reference for design selection. Generally, our VJF industrial dust collector can be used in conjunction with the suction hood for dust removal. If the dust needs to be recycled or the production workshop has requirements, the machine can be customized to 304 or 316 material.

For more details, please contact us directly.

5, Floor or table cleaning

What Is Floor and Table Dust

The dust generated in the pharmaceutical processing process is deposited on the ground and belongs to static dust. A high negative pressure industrial vacuum cleaners can be used to deal with this kind of dust.

Solutions for Dust Removal of Floor or Table

Industrial vacuum cleaners can have different configurations such as manual dust removal, manual dust vibration, and pulse back blowing.

Using this feature, Villo has made an exclusive dust removal system to produce an industrial floor vacuum cleaner, which is matched with a high negative pressure industrial vacuum cleaner to deal with this kind of dust.

Villo’s VTSVAVZ series and other industrial vacuum cleaners  can provide an effective solution to remove the dust with tools such as flat nozzles and suction nozzles.

In addition, the industrial vacuum cleaner with 380V voltage or 220V can be selected according to the customer’s use site.

For more details, please contact us directly.

6, Conveying conditons

Conveying Condition Dust Treatment:

The transportation of raw materials, materials and powders can be carried by belts or collected by receiving trolleys. However, dust can be generated in various ways, especially at the transfer point, which can generate a large amount of dust and pollute the workshop environment.

Solution:

Our company can design a matching suction hood at the transfer point according to the site situation, or a non-standard custom dust collector (such as VJF series, VJFG series) according to the matching design of the receiving vehicle to move with the mobile car to collect the raised dust. , And will not affect the normal transportation of the belt. If the dust needs to be recycled or the production workshop has requirements, the machine can be customized to 304 or 316 material.

For more details, please contact us directly.

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